I don’t see a big problem with that. Just last month in Atlantic City, I played blackjack with a bunch of chips I’d previously gotten at a craps table, and then brought my stash back for more craps later. Nobody batted an eye at me for moving the chips around.
Or, you never have to put them on the table at all. Say I have a few bogus chips in my pocket. I just gather up some legit chips by playing here and there, and eventually make my way to the cashier to exchange my fake chips mixed in with the real ones. The counterfeits don’t see the light of day until I’m at the window.
Having said that, I do of course realize it would be illegal and incredibly stupid to try it. And I’m guessing that no matter how good a replica you think you’ve made, casino employees must be highly trained to spot the fakes and you wouldn’t get away with it anyway.
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There is no problem getting small numbers of chips onto the casino floor. When I go to Vegas I buy chips and go from table to table. I take them back to my room and come down the next day to play. In Vegas a lot of the casinos are owned by the same company and you can use chips from one hotel at a different hotel a few miles down the strip. I see no problem introducing a few thousand dollars of chips into play. If you want to move large sums of money hundreds of thousands to millions of dollars I can imagine the casino noticing that you seem to cash out a lot of chips without winning them.