How to fix garage door

I don’t really know anything about this, I’ve never looked into it, I just recalled someone who lived in Florida telling me he was looking into these kits. The reason was mentioned above I think, there are strict codes for isolating fire hazards in a garage from the living area. In New York, at least where my previous house was, the garage ceiling and non-masonry walls had to have a double layer of sheet rock for fire protection. Plus some places have weak building codes, outside of hurricane related regulations Florida might be one of those places.

ETA: Also, wood doors themselves are pretty flammable.

I was not talking about separating the garage from the house. Just covering a highly flammable material directly. Standard foam burns incredibly quickly with a lot of toxic gases, it’s not in the same category as wood.

I understand, but if it’s not exposed to the air it’s effectively only as flammable as the covering material. And there is no standard foam, simple expanded or extruded polystyrene is pretty flammable, but these foams can others can contain flame retardants greatly reducing the danger.

I have 25 year old 16’ and 18’ “smiling” wood garage doors. They are sagging not because of structural defect or rot, but due to spring loaded cables at the ends pulling up, while the door operator is forcing the door down in the middle.

Dereknocue67 had a good idea, but Jesta pointed out the problem in my case. There is only about an inch or less overlap at the top middle whereas the end gaps are larger than that. If this method will work for you, you can cut a piece of wood the size of the gap and lay a pencil on it and slide the wood block and pencil along the floor to scribe.

On another site, "Strouty"mentioned installing a U-channel along the bottom to eliminate the gap.

http://www.garage-doors-and-parts.com/garage-door-weather-seal.html

(bottom of page) Be advised that installing this channel and gasket will add considerable weight to the garage door and the springs will have to be adjusted.

Another fix is as follows:

  1. Raise the garage door to a workable height.
  2. Remove the garage door bottom gasket.
  3. C-clamp a 2’ - 4’ length of pressure treated 2x4 horizontally to the in- or outside of the door such that
    a) the outside edges are aligned.
    b) the bottom of the board is level (or as level as the floor :confused: ) and
    c) the inside bottom corner of the board intersects the garage door at the inner end.
    d) note: my door thickness was 1¼" whereas a 2x4 is 1½".
  4. Scribe a line on the 2x4 where the it meets the edge of the garage door.
  5. Cut the scribed line with a jigsaw.
  6. Repeat steps 1-5 for the other end of the garage door (or simply match the 2x4 already cut)
  7. Use a good quality paint to paint the two cut pieced of wood on all four sides.
  8. Screw the pieces of wood to the bottom of the garage door such that the outside edges are flush.
  9. Reattach the garage door gasket.

When this is done, you should not have to adjust the garage door opener, nor the spring tensions (the weight added should not be significant).

The 2x4 length is determined by the length of the half smile. With the garage door down, measure from the edge of the door to the point where no light is visible under the door. Cut the 2x4 to this length. (I would have edited the original post, but the system would not let me.)

Okay, suggested above was theoretical before a repair was attempted. Detailed below is as to how I proceeded.

When the bottom door gasket was removed, some rot-slots were apparent at the bottom edge of the door. The rot was scraped out, the slots dried with a heat gun, and Minwax Wood Hardener was then applied to the cleaned slots. Wood screws were installed up into the slots for rebar (screw in far enough so that they will be covered by filler). One vertical edge was “formed” with a plastic-wrap covered piece of wood C-clamped to the door panel. Finally, the slots were filled with Minwax Wood Filler. Before you fill, mark the inside of the door where you intend to nail or screw the gasket back on so as not to run into the reinforcing screws when the gasket is reinstalled. Also avoid marking at the old gasket nail holes (fill them with wood filler as well).

To construct the smile wedges, the door opener was disconnected and the bottom of the door placed on a 45” step ladder about 7’ from the door edge. A 2x4 was set from the top of the step ladder on the outside of the door (wedge/door intersection point), to the door edge where it was C-clamped, and level verified. The 2x4 was then C-clamped to the door on the ladder end so there would be no gap between the 2x4 and the door bottom edge. A line was then scribed on the 2x4 at the intersection between it and the smiling edge of the door. An inch or so of the door will be behind the door frame, but ignore this as the elevation change in two inches is negligible.

The smile curvature was gradual enough that the 2x4 wedges could be cut with a circular saw rather than a jig saw.

Since the 2x4 measures 1½” and the door is 1¼” wide, ¼” had to be ripped off the side of the wedge. This was accomplished by creating a table saw out of an 18V Ryobi circular saw and ¼” plywood. A straight piece of wood was screwed onto the plywood 1¼” from the edge of the blade protrusion for the rip fence. The saw switch was secured in the “on” position with a twist-tie; the battery installation/removal turned the saw on/off. The saw sat inverted in a metal milk crate with the plywood table spanning the milk crate opening. Note: the plywood was not cut away the for the saw blade guard. If you do this, be extremely careful of the exposed spinning blade.

Pre-drill the screw holes on the wedge carefully avoiding installing the screws in the old gasket holes or at the marks on the door that indicate where the new gasket screws/nails will be applied. Apply Titebond III generously to the wedge and screw it into the bottom of the door (the 45” step ladder was placed in the middle of the wedge to position the wedge prior to installing the screws). Be sure to put a drop cloth or cardboard on the ground to catch the excess glue. At the narrow end of the wedge, use washers on the screws to prevent the wood from splitting. When the glue has dried, remove the washers, and fill any remaining holes or gaps in the seams between the door and the wedge with wood filler or paintable caulk.

Important: manually raise the garage door slowly until wheels at the bottom of garage door go into the rail curves. The outside bottom edges of the wedges may contact the door jam at this point. If this occurs, lower the door slightly and use a sharp wood chisel to round the wedges from the jams to the outer door edges until the door no longer contacts the jam and rises freely.

After the filler or caulk dries, paint the wedge sides and bottom and replace/reinstall the gasket, screwing or nailing at the marks previously made on the inside of the door. I prefer 1¼” galvanized wood screws and galvanized washers over roofing nails for gasket installation.