# Mass producing T-shirts

**URL:** <https://boards.straightdope.com/t/mass-producing-t-shirts/603022>\
**Category:** Factual Questions\
**Created:** [November 15, 2011, 5:31pm UTC](https://boards.straightdope.com/t/mass-producing-t-shirts/603022 "2011-11-15T17:31:55Z")\
**Posts on this page:** 8\
**Page:** 1

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**Author:** ![TNWPsycho](https://avatars.discourse-cdn.com/v4/letter/t/47e85d/32.png) [@TNWPsycho](https://boards.straightdope.com/u/TNWPsycho)\
**Post date:** [November 15, 2011, 5:31pm UTC](https://boards.straightdope.com/t/mass-producing-t-shirts/603022/1 "2011-11-15T17:31:55Z")

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My company has been releasing CDs for bands for about a year now. Finally we have decided to take the next step and start touring and merchandising.

What is the cheapest way to produce t-shirts and other merchandise for my bands.

Right now we use Cafepress, but the pricing seems to be pretty high.

Any insight?

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**Author:** ![cornflakes](https://avatars.discourse-cdn.com/v4/letter/c/9d8465/32.png) [@cornflakes](https://boards.straightdope.com/u/cornflakes)\
**Post date:** [November 15, 2011, 5:44pm UTC](https://boards.straightdope.com/t/mass-producing-t-shirts/603022/2 "2011-11-15T17:44:06Z")

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How many bands, and how many shirts? My guess is that you can get a short run made locally for far less than what Cafe Press quoted you, but I have no idea how big of a job you have or where you live and what companies serve your area.

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**Author:** ![TNWPsycho](https://avatars.discourse-cdn.com/v4/letter/t/47e85d/32.png) [@TNWPsycho](https://boards.straightdope.com/u/TNWPsycho)\
**Post date:** [November 15, 2011, 5:46pm UTC](https://boards.straightdope.com/t/mass-producing-t-shirts/603022/3 "2011-11-15T17:46:22Z")

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I have at least 3 bands i need this done for. Not really sure, maybe 75-100 shirts each band.

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**Author:** ![Darryl\_Lict](https://avatars.discourse-cdn.com/v4/letter/d/7cd45c/32.png) [@Darryl\_Lict](https://boards.straightdope.com/u/Darryl_Lict)\
**Post date:** [November 15, 2011, 6:01pm UTC](https://boards.straightdope.com/t/mass-producing-t-shirts/603022/4 "2011-11-15T18:01:35Z")

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Also, what type of color process are you using? Are you going with a 4 color CMYK photographic separation process, multiple spot color (separate screen for each color) or a single color? I find that internet vendors are much cheaper than local silk screen shops for multiple spot color. Photographic separation seems to require a very tight registration tolerance and not many mom and pop silkscreen shops actually have the technology.

The huge advantage with a local shop is that you can proof the print before production which is not really possible using an internet vendor. I notice that there can often be fuckups during the process of color separation that can only be caught by checking the proof. Also, you can check the actual t-shirt construction, material, and color from a local vendor. These t-shirt characteristics can vary widely between manufacturers.

And almost any alternative will be cheaper than Cafe Press, which is good for one off types of shirts.

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**Author:** ![TNWPsycho](https://avatars.discourse-cdn.com/v4/letter/t/47e85d/32.png) [@TNWPsycho](https://boards.straightdope.com/u/TNWPsycho)\
**Post date:** [November 15, 2011, 6:04pm UTC](https://boards.straightdope.com/t/mass-producing-t-shirts/603022/5 "2011-11-15T18:04:34Z")

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> [@Darryl\_Lict](#):
>
> Also, what type of color process are you using? Are you going with a 4 color CMYK photographic separation process, multiple spot color (separate screen for each color) or a single color? I find that internet vendors are much cheaper than local silk screen shops for multiple spot color. Photographic separation seems to require a very tight registration tolerance and not many mom and pop silkscreen shops actually have the technology.
> 
> The huge advantage with a local shop is that you can proof the print before production which is not really possible using an internet vendor. I notice that there can often be fuckups during the process of color separation that can only be caught by checking the proof. Also, you can check the actual t-shirt construction, material, and color from a local vendor. These t-shirt characteristics can vary widely between manufacturers.
> 
> And almost any alternative will be cheaper than Cafe Press, which is good for one off types of shirts.

These are black metal bands, everything will be black and white.

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**Author:** ![Hampshire](https://sea3.discourse-cdn.com/straightdope/user_avatar/boards.straightdope.com/hampshire/32/4887_2.png) [@Hampshire](https://boards.straightdope.com/u/Hampshire)\
**Post date:** [November 15, 2011, 7:17pm UTC](https://boards.straightdope.com/t/mass-producing-t-shirts/603022/6 "2011-11-15T19:17:54Z")

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Do a google search for “(your city) corporate logo clothing”.  
You should get a few local companies that will print tees with your image on them.

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**Author:** ![Darryl\_Lict](https://avatars.discourse-cdn.com/v4/letter/d/7cd45c/32.png) [@Darryl\_Lict](https://boards.straightdope.com/u/Darryl_Lict)\
**Post date:** [November 15, 2011, 7:41pm UTC](https://boards.straightdope.com/t/mass-producing-t-shirts/603022/7 "2011-11-15T19:41:58Z")

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> [@TNWPsycho](#):
>
> These are black metal bands, everything will be black and white.

I’d check prices at 3 local silkscreeners, and a couple of internet vendors. There’s not much people can fuck up on a white ink on black t-shirt (except coverage and resolution issues). Keep in mind that the cost differential between a Hanes 100% cotton Beefy-T and a Chinese 50-50 poly blend will be considerable so remember that when getting quotes. Also sizes seem to vary considerably between manufacturers.

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**Author:** ![11811](https://avatars.discourse-cdn.com/v4/letter/1/9d8465/32.png) [@11811](https://boards.straightdope.com/u/11811)\
**Post date:** [November 15, 2011, 10:45pm UTC](https://boards.straightdope.com/t/mass-producing-t-shirts/603022/8 "2011-11-15T22:45:48Z")

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> [@TNWPsycho](#):
>
> These are black metal bands, everything will be black and white.

And in an illegible font? 😃

Don’t forget, you’ll need L and XL.
