I have a Chevy Volt, my hubby will probably buy a Tesla in a few months. We have a level 2 charger at home. And I’m still not sure it’s possible to have a significant percentage of EVs on the highways at the same time, with today’s (well, 2019’s) usage patterns.
Take an ordinary highway connecting two large cities (say, Toronto and Montréal : 500 km or 310 statute miles). Basically, even if fully fueled/charged at the start, every car that travels highway 401 the entire length from Toronto to Montréal needs to refuel/recharge at least once.
For gasoline or diesel vehicles – including plug-in hybrids – it’s done with petrol stations that are located at most highway exits, whose size is a function of the expected traffic and how much time it takes every vehicle to refuel. The logistics of filling the stations themselves is complex and wasteful, but well-established.
For fully-electric cars, multiple charge centers will also be located along the highway, but since every car needs to remain plugged in for long periods, you’d need a lot of individual stalls.
Take the Tesla Supercharger center in Belleville, Ontario, with 20 stalls. I don’t know the specifics, but typically Tesla sets up the stalls in pairs, with 150 kW available per pair (so you charge faster if there’s no car in the adjoining stall). To power this charge center fully, you need a 1.5 MW power input. And with that level of power, when the center is full, each of the 20 cars will need to stay about 30 minutes to get to 60% charge (let’s assume that’s enough to get to the destination). So this center could handle at most 40 cars per hour. I’m guesstimating, it could be 50.
I can’t find the number of passenger cars that travel that entire 500-km route on a typical day. That would help in estimating how many stalls would be needed, and how much peak electrical power capacity would be needed. I think power will be a limiting factor, since the delivery infrastructure (power lines, transformers, etc.) needs to be built up to support the peak loads.