Rock blasting question

That is indeed what triggered the OP. The color even matches; does all limestone look alike?

Not surprising; how to they confine the blast? When blacksmiths get bored, they shoot anvils, using a surprisingly small black powder charge to blow a (smallish) anvil a couple hundred feet into the air.

Then there’s the guys who built a replica of the House of Lords circa 1605 then blew it up with a ton of black powder, just to see what would have happened if Guy Fawkes had not been pinched. The blast. The whole program.

Definitely not.

Probably not applicable to this circumstance, but another way to split rock without explosive is to bore holes and fill them with hydraulic cement which expands as it sets.

Sure, but colours ranging from off-white to pale beige are pretty common for limestone.

Sure - but you *can *get limestones all the way from black to red.

Basically, explosives will push the rock in the easiest direction.

As described, presumably they lay out the grid of holes and fill them, also as described, with explosive. The detonators (blasting caps) are timed so the holes nearest the open space (cliff face, previously excavated, whatever) go first. They will blow the rock in the direction of least resistance, toward the open air. Then next row go off, and since they are now near the surface, they throw the rock between them and the previous set of holes toward open space, and so on.

I had the opportunity for a short time to practice drilling for tunneling. the concept is similar, but requires a different pattern.
First, three large holes (say, 4 inch diameter) were drilled in a pattern of a triangle about a foot on a side, maybe up to 10 feet deep.
Then a spiral of approximately 1-inch holes is drilled in a circular patter, about 1 foot spacing or so, (all holes parallel, 10 feet deep.)
The holes are then loaded with explosive - first the blasting cap pushed all the way in with a length of wooden rod.
Then air spray will blow and compact the ANFO into the hole.
The blasting caps (at one time burnable, later electric) are connected in a sequence such that the ones around the big hole blow first.
A blasting cap is usually sufficient to set off the ANFO.

When the blast goes off, the first set of blasts break the rock around the initial 3 big holes.
Since the blasting cap is deep at the end, the blast wave travels from back to front, sending the rock outward from the drilling face.
Each successive blast pushes more rock outward.
When the blasts have finished, go in and clean up, pry away loose rock, screen to prevent falling rock, etc.
Often the tunnel is finished with a spray of concrete slurry over the screen.

Note that explosives are not magic. Like any other pressure, they will work in the easiest direction. They don’t necessarily crumble rock if the pressure wave has nowhere to go. They crack where the hammer of the pressure wave deforms the rock, typically where there is less resistance to movement - ie. the open side. I have seen occasional failures of the blasting which means parts of the frozen rock face had to be re-drilled and re-blasted. What is actually happening where you see the drillholes is that the pressure was far easier to relieve by pushing the rock on the open side of the cut. (Somewhat similar to when you brace yourself against a wall to push a load. the load moves before the wall, you hope.)

Of course, limestone is a lot softer and there are modern drill techniques where they drill and then hammer a hydraulic wedge into the hole and split off rock without explosives. This is simpler because they don’t have to exercise as much caution, and pull everyone out of the area, block traffic, etc.

Shaped charges? Think of them as a sledgehammer. An engineer described a very simple technique to me… shaped charges bought commercially were very expensive. Instead, they went to the local hardware store and bought a bunch of plastic funnels. they put the blasting cap in the spout and filled the cone with putty explosive (essentially like ANFO but a playdough consistency). When they ran across a boulder too big for the equipment, they put one of these onto it and set it off. Obviously, it is explosive and you don’t want to stand nearby - but the main pressure wave follows a conical path spreading out from the apex of the funnel toward the flat end. The result is a sledgehammer. the first time they tested it, the guy told me the boulder was intact - until the loader tapped it with the bucket and it crumbled into gravel. Very effective.

I saw a similar demonstration of shaped charges somewhere - a piece of plastic explosive about the size of a squash ball was detonated on a steel beam - lots of noise and it blew the paint off.
they took a second piece of explosive and made a domed cavity in it, just by pushing it in with the domed lid of a spray can of deodorant - they placed this - cupped-side down on the steel beam and detonated it - it punched a very neat circular hole through about three quarters of an inch of solid steel.

There’s also the famous woodcutter bombs used in Vietnam. Basically, a cylinder of explosive fired at both ends simultaneously. It was dropped by parachute so the axis was vertical when it went off as it landed. The shock waves from both explosions meet in the middle and the shock wave goes out as a ring from the center. With a concentrated shock wave it shattered tree trunks etc. and effectively leveled the forest for quite a a distance around.

There’s also the technique used by the Egyptians, allegedly. They used copper tools and pointy rocks to chip cracks in limestone, then hammered in wood wedges. These were soaked with water and expanded, making the cracks bigger. Rinse and repeat.

Not sure what they used to excavate the granite columns (Nefertiti’s Obelisk, abandoned still in the ground when it cracked, shows evidence of some form or round grinding to get it out. )

The usual name is “Daisycutter

The technique works just as well on granite. They also had stone drills, so no need to chip holes with “pointy rocks”.

Note that this quarrying technique is just a human variant on one of the ways nature breaks rocks down anyway, except nature uses ice or salt crystal expansion rather than swollen wood.

This is like the use of hydraulic cement.

Another simple way to break rock is with fire. A bonfire lit up against a rock face will break it down as the exposed rock heats and expands faster the the rock underneath. No neat edges guaranteed that way.

Yeah, this is great for mining, but not great for dimension stone quarrying.

When I was a kid we had a house in Maine. There was a big boulder in our front yard that was a pain to mow around. My mom and Dad wanted it gone, but it was too big to move. It stood there for years. Probably left there after the last ice age.

I mentioned it to one of my friends and his Dad had a solution. My Dad got me a long drill bit and I drilled holes in straight lines about 3 inches apart and only 8 inches deep making a big X on top and waited for winter. I then filled the holes with water. One night it was about -10F. I topped off the holes with water and the next morning the boulder was split into 4 reasonably movable pieces.

In the spring, without too much trouble we were able to rope them up and move them away using an 8 HP garden tractor.

Now my mom was mad as we tore up the lawn around the boulder during the moving process with deep gouges in the direction we towed them. Guess who has to fix that?

No good deed goes unpunished.

It’s absorbed by the log.

I should have specified: “in the U.S.A.”.

The blasters that widened the highway below my house mixed their blasting composition on sight, not hauled in as ANFO.

They called the ammonium nitrate supply truck contents “nitrate”, and the fuel oil truck contents as, “diesel”. The only time I heard the acronym ANFO was after the two components came out of their mixer, prior to going into the shot holes.

In the U.S.A., (at least,) we differentiate such things… We don’t designate our flour as bread, until after it’s mixed with yeast and baked. Perhaps pedantry has it’s place on occasion.

Again, I was referring to the U.S.A.