This is why my post count is so low for being registered for as long as I have been… Everytime I get into a topic about cars, I end up spending waaay too much time here and, miss out on all the other fun.
Anyway,
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Someone had previously mentioned “runout” which is a good reason to turn the rotors but, can be spotted by a shaky steering wheel during braking if it is bad enough. Often times a slipped belt in the tires can be the source of a shake so, pay attention to when you get the symptoms of shakes. If it shakes while you accelerate, coast, turn or stop will all be indicators of other possible problems. IMHO, parallelism is the single most important reason why you should “resurface” or, “turn” the rotors each time you replace pads.
<<<Let’s define some terms here for those that aren’t real deep into automotive stuff Run out is where the surface is warped (think of a record that got hot in the sun) Parallelism sometimes called thick/thin variation. This is where one part of the rotor is thicker than another. Both of these will cause vibration!>>>
Hate to add to the confusion here Rick but, you will no doubt have seen the rotors that are thicker towards the center and thinner towards the outer edge. That was the parallelism I was referring to. This condition is extremely common in all makes + models and, will require either a resurface or, a replacement of the rotor. No matter how you define it, a rotor that ain’t flat is not performing at its intended level of stopping performance.
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As you stop your car, you apply a great amount of heat to the brake pads and rotors. This action of heating and cooling the surfaces tends to cause them to change shape over time and, will reduce the ability of your car to stop evenly on any road. Worse on slick surfaces so, if the pads when originally new placed 50% of the front wheel stopping power at each side then, after pad change you could end up with one side wearing out very quickly and the other not showing as much wear, (That’s if you didn’t turn the rotors).
<<<I am not sure just what you are trying to say here. I find it reasonable to expect that if two new rotors were installed on the car with new pads that over the life of the pads the wear, heat and other factors that the rotors are exposed to would be equal. Therefore at pad change time, while the rotors are not new, they should be equal, and therefore the new pads should wear equally. At least this is what I have found over many years of experience.>>>
Ahh yes, indeed that is true in the engineering handbook of brakes. However, in real life there are about a million variables that contribute to the premature wear of any part on a car. Take for instance, the fellow that loads his entire office into the back seat of his new sedan. He has in effect, changed the intended normal G.V.W.R. of his car or SUV to something that can not be easily defined. Or, the pick-up owner who regularly hauls around his 300 pound box-o-tools and those 26 concrete blocks to every destination. In the ordinary world of front pad replacement, he just doesn’t understand why he is replacing his brakes every 10 - 15,000 miles when his buddy with the ultra-clean, never loaded truck has never replaced a set for 30,000.
I too, work at a dealership and, I have to say that I see something new every year. Last year, it was the guy who rode the brake pedal so heavily, that he not only burned up his front pads and rear shoes but, also ignited the seals at the calipers and wheel cylinders. No kidding! Nothing left but ashes. This was only his sixth set of brakes all the way around in 20,000 miles.
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Hydraulic proportioning valves tend to take up the difference in a system as it wears leaving one side more glazed than the other. Adding new pads to this old glazed system will make the differences grow larger and possibly overload the fluids ability to dissipate the heat created while stopping. That’s why you end up with bad pads so soon after replacing them. (I think racer72 noted this as well).
<<<If I am reading what you wrote correctly you are saying that they hydraulic proportioning valves work side to side on a car? Not on any car I have every seen or studied. Proportioning valves vary the pressure front to rear so that one end of the car does not have the brakes lock before the other. Please give me a cite for a car that has side to side proportioning valves.>>>
I suppose you haven’t worked on too many Chrysler or, Daimler-Chrysler, (Excuse me), vehicles. Nearly all our dual chamber systems work diagonally on a car. i.e. Left-front / Right-rear on one chamber and Right-front / Left rear on the other. I would say the lines that connect to the proportioning valve don’t alter the intended delivery of fluid so, yeah, I suppose that is actually a side to side correction. I will note that the front to rear control of pressure is also, just as important.
Look, I’m not trying to contradict anyones professionalisim about brakes or, any repair but, I did note several references to the fickle customer who forgets to return to your shop after you bailed his ass out of a potentially expensive repair bill. We’ve all seen it and, personally I don’t do special requests anymore. Simply because I usually end up with a cold dinner and a customer who usually ends up at a chain store once again for the next repair. I hate to be so straight forward about this but, If I reccommend a repair that a car needs but, can go for a day or a week without danger, I will not see the return visit. My repair estimate gets weighed against the billboard posted generic price at, (Put your favorite shark here). You either believe me as a professional with 20+ years experience or, go to the other joint and let those tech school dropouts throw as many parts at it as you can afford.
Hmmm, looks like I did go after someone’s professionalisim after all. He he!
IMHO, you should consider the challenges of car repairs on a per incident basis. Very few cars break the same way all the time so, you will invariably get different opinions about repairs from people who have had different experiences. Kind of reminds me about the way computers work. God, I would hate to be a tech-help operator for one of those software companies!
As for brakes, I will always resurface. Nothing has been said here that will change that for me. Oh, and I might as well add that there are “On car” resurfacing machines that claim to eliminate the problems with runout created by “Off car” methods. Either way has its advantages. I haven’t as yet, seen a car that was worse off by resurfacing. Excepting the ones I got after someone elses shotty work.