[QUOTE=Nic2004]
You are probably aware of the old “pour Coke on them” to clean off the build-up. This works also.
[/QUOTE]
Please, please don’t do this. I’ve cleaned up after this 3-4 times.
“Your terminals look clean, so it’s probably not that.”
“Yeah, they’re fine, in fact I just cleaned them last week…my brother-in-law told me about using Coke…I almost didn’t believe it, but it worked great!”
It is only a cosmetic fix, and leaves a nearly invisible insulating layer of dried cola between the terminal and the clamp, but erases the clue of the corrosion buildup. It can also cement the clamps in place, making them very difficult to pull without damage.
Instead spend about $20 at the auto parts store for:
-A clamp puller. Failure to use one will likely result in cracking the case around the terminal when you try to pry the clamp off with a screwdriver. This may be what caused the trouble in the OP, in fact.
-A battery terminal cleaning wire brush. This has a (covered) male and a female end, and will get you down to shiny fresh lead with only a few twists.
-Terminal spreading pliers. Lead is not springy, so and these are the best way to open the clamps prior to reinstalling them. Trying to beat them down the tapered post is the other way to crack the seal around the terminal.
I keep this set of tools in each car. They have been used on other peoples cars about 5X as often as on mine.
The red and green felt washers, DO work well, in my experience. As does the aerosol spray terminal coating. (I like the butyl rubber based TRW product best, but don’t know if it is still available)