I’d appreciate commentators glance at the original source before commenting : link to pdf.
To summarize : the tunnels are sections of 0.8inch thick steel tubes, polished on the inside and welded together using friction-stir seam welders. Pipe - Friction Stir Welding - YouTube
Most of the tubeway is supposed to be elevated to minimize construction cost, but due to hard constraints on radii of curvature, there have to be some sections of underground tunnel.
If Elon Musks’s numbers are even remotely realistic (I think he neglected to include the R&D costs to actually design and prototype the individual cars, they might cost a million each or so to manufacture but they are almost as complex as a pressurized jet aircraft) then by my rough estimates we could replace most major freeways in the united states with hyperloop trains, as well as crisscross the country with these things. I don’t think his statement at the beginning, that routes over 1000 miles would be better served with planes, is correct for heavily trafficked corridors. You don’t have to pay for jet fuel or pilots with this kind of transportation.
How could this system fail? At 800 mph, the individual cars will have an incredible amount of kinetic energy - but there are wheeled vehicles that have traveled on the Arizona salt flats at nearly that speed. It seems at least possible that the emergency wheels on this system might be able to save the passengers if the air supply to the skis were to fail.
The original document mentions TSA style screening for every passenger. I wonder if that’s really necessary - unlike an airliner, there’s no way to hijack a hyperloop car to kill people on the ground, and there are not enough people in an individual car to be worth the expense of screening. After all, there’s 30 or so people standing in line in a grocery story or movie theater or any number of other public places, and a terrorist could murder them with a gun or bomb as various events have demonstrated.
I suppose that if a bomb destroyed a hyperloop car, it could potentially leave lethal debris in the tunnel that would kill people in following cars who cannot slow down in time.
Another topic not discussed is telemetry - a metal tube will block radio signals going through it, and it’s all a single conductor, so the only means that comes to mind for communicating between the car and the control systems in the track would be RF signals from antennas in the front and rear of the car, reflected down the tunnel to antennas embedded in the tunnel walls. This would have to be how the high speed internet access for passengers was delivered as well.