On the problem of a flat film plane and camera optics

While I was watching a presentation today, I noticed that the image projected on the wall was only properly focused in one place, and I started thinking about my camera. The image that is projected onto camera film (or now, a CCD) is not flat, but it is projected onto a flat surface. It would seem to me that this would introduce focusing issues, that is, only one point (or the points on the perimeter of a circle) is going to be perfectly focused.

First of all, how much of an issue is this in reality for camera optics?

Second, with digital technology, is anybody working on developing a CCD with spherical curvature to mitigate it, which couldn’t practically be done with a roll of film?

To a photographer, this is known as depth of field. When photographing anything in a 3D space, there will be only one specific distance from the lens that is precisely in focus. Depth of field refers to the “range” of distances that are almost in focus, so that the eye doesn’t notice.

You can control this by reducing the aperture of the lens. As the size of the aperture is reduced, the greater the depth of field becomes. However, this means that not as much light reaches the film, so you have to compensate by using a faster speed film ( or the digital equivalent).

Of course, this is also much more noticeable if you are photographing something very close to the camera, rather than something very far away (like a mountain range).

A curved plane would not do anything to help the problem, since depth of field is a function of the distance from the object to the lens, not how far it is from the center of the image.

This is different than a depth-of-field issue. Depth of field is the result of using the aperture as way of controlling the amount of off-axis aberration. At a very high f-stop number (small aperture opening), there is very little off-axis aberration and so there is a great depth of field. This is not related to what kind of surface the image is projected onto.

What I mean is that the points on the edge of the film frame are a different distance from the lens than the center of the film frame. I would think that if the point at the center is perfectly focused, the edges would still not be. If you had a curved film surface, then all points would be equally distant from the lens.

Actually that’s not true - camera lenses are designed to have a flat focal plane. Camera lenses are made up of many individual lens elements; it’s not hard to tweak the overall design and change the curvature of the focal plane. If the subject of the photo is flat, the lens will form a flat image.

The only exception I can think of is the Schmidt Camera, which is a wide-field photographic telescope. These are usually large telescopes, so very large lenses would be needed to modify the curvature of the focal plane. Instead they just warped the film to match the focal plane, e.g. by using a vacuum pump to pull the film against a curved metal surface.

No, a CCD is a semiconductor, made the same way computer chips are. That means thin slices are cut from solid silicon crystals, then the surface is etched to form an electrical circuit. You can’t make curved detectors this way.

I have seen CCD detector systems designed for Schmidt cameras, but they are made up of multiple CCDs arranged to approximate a curved surface. (Think disco mirror balls, except concave.)
Anyway, I’m not really sure why your projector was misbehaving. What type of projector was it? If it’s a slide projector, it could be that the film was warped. Or the projector may have been adjusted incorrectly.

Schmidt cameras have notoriously curved focal surfaces. A bit of searching on Schmidt detectors turned up this: Curved Focal Surfaces: Design Optimization Through Symmetry, Not Complexity. Sure enough, curved electro-optical detectors work well in widefield aerospace applications.

The article says curved electro-optical detetors would work well, but it doesn’t say whether such detectors are currently available. Have you seen any used?

Though I think I over-simplified when I said you can’t make curved CCDs - I think you can warp it slightly without too much difficulty, and there may be other ways to form a more pronounced curve. But except for very specialized applications, it’s much easier to change the lens design than use a curved detector.

The correct answers have already been covered. For a simple lens, the surface for which the image is in sharp focus is indeed a curved surface. The inside of your eyeball, with its curved surface covered in biological pixel receptors, is a great solution to the problem of how to keep things in focus over a large angular region.

Unfortunately, film cameras require flat focal planes because the glass plane is flat. You could, I suppose, try to make a curved glass film plane, but you’d want it made very precisely. And then you couldn’t easily see the image. Or make prints, or whatever. The same thing carries through to CCDs and other solid-state imaging surfaces. They’re muxch easier to make accurately and tightly packed when they’re flat. Fortunately, all the effort going into flat-field cameras means that there’s plenty of technology experience in majking thingsd that produce planar images. (But I firmly believe that, in some future of precision nonplanar micromanufacturing, someone’s going to start building cameras with curved image planes, like eyeballs.)

The easiest way to keep everything in focus over a plane is to make your aperture really small, “stopping it down” as small as you can. This increases your depth of field, as noted, and keeps everything in focus over the whole rangeI the extreme case of a pinhole camera, the image is always in focus, regardless of its distance from the pinhole, and you don’t even need a lens. The drawback is that you don’t get much light through the pinhole.
So if you want a lot of light through your lens, you need a large aperture, and now, if your lens is a simple one with only one element, your image surface is curved, so a flat film plane gets fuzzy as you get farther from thecenter.

Again, as noted above, you use a lens with more than one element, adjusting distances, curvatures, and lens materials so that you introduce what are, from the point of view of the ideal curved image surface, aberrations. But you design these aberrations so that they bring that image into good focus in a flat image plane. This really isn’t a trivial problem, and it gets harder as your aperture gets larger (to let in more light) and you want to fix things over a larger film area and have it work throughout the visible spectrum. Each surface, thickness, and glass type adds another variable you can tweak to get the result correct for all angles of incidence and for all points on the film plane. Nowadays you can also use aspheric surfaces (like that Schmidt Corrector Plate mentioned above) and gradient-index optics as additional variables, but it’s still cheapest and easiest if you can design something that uses standard glass types and all-spherical surfaces. That’s a lot of number crunching, and it used to be done by hand. Nowadays, optical design software is invariably used. These can be set up to perform outrageous numbers of calculations and to automatically vary the lens parameters to optimize your solution for a really good flat-field weide=aperture lens. Building it will probably be the longest and most expensive part.

I’ve not seen any used, but they do seem to be in use:
Curved CCD Detector Devices and Arrays

Patent Application for Solid-state curved focal plane arrays

One technique for flattening a field is to use a fused bundle of really small optical fibers. One end can be ground flat, and the other to a curved (either concave, or convex, as required).

The problems with this approach are:
1)light loss.
2)pixelation of the image. For a CCDd, this might be tolerable if the fibers could be made to align with the CCD cells.