[QUOTE=scr4]
The Shuttle needs the fuel from the External Tank to get to orbit. It would need to act as a fuel tank and a space station. This would either involve extensive redesign of the tank, or extensive work in orbit, or both. The External Tank is a vital component of a manned rocket, so even minor design changes would have to go through an extensive and expensive certification process. Launching several small space station modules is cheaper and safer.
[/QUOTE]
Skylab was actually designed as a web workshop; that is, it would be part of the propulsion system with all of the hardware–decking, basic plumbing, attach points–built in, then using it as tankage for fuel and oxidizer. After it was on station, the crew would board and assemble all of the sensitive gear and stock perishable goods. After the Lunar Program was cancelled and Apollo Applications got scaled back to just Skylab, there were surplus Saturn V vehicles and it was put on station on its lonesome, but the lab was originally designed to be launched wet.
The Shuttle is essentially done thrusting (except for orbit stabilization burns) when it drops the main tank, so there’s little reason that it couldn’t be brought along for the ride, and in fact during the concept phase there was some concern with using an external tank insofar as it might follow the Shuttle up and contact it, thus requiring a auxiliary propulsion system to make sure it re-entered. As it turned out, none was needed; the tank is blown free with a fairly simple ordnance separation system and aeroloads (along with venting the 0[sub]2[/sub] tank to give it a deliberate tumble, assuring breakup) pull it away from the Shuttle. Although MECO (main engine cut-off) is at somewhere on close order of an altitude of 100 nautical miles, the External Tank will continue upward on a ballistic track and then tumble down into the Indian Ocean.
As for structure, because the O[sub]2[/sub] reservoir sits at the top of the ET (for mass property reasons, resulting in a lot of trouble for the rest of the design) the whole structure is somewhat overdesigned versus having the H[sub]2[/sub] tank on top or the tanks sitting side by side. So there’s almost certainly enough structure to maintain pressure. It would, as scr4 notes, require extensive redesign to accomodate the docking/entry system, decking, plumbing, and connection points necessary for fitting it out as a habitat, but the majority of that is the quality assurance and safety procedures and paperwork the risk-adverse NASA requires. If the Russians were doing this, it would be quick work, toravich. (Hey, it might leak a bit, but you send up a couple of tubes of caulking and it’s all good. Don’t knock it; the Russians have locked a hell of a lot more man-hours in “permanent” space habitats than we have, and did so while NASA was grounded and watching Skylab surf the atmosphere.) As for the reduciton in volume, while I can’t find the numbers at hand, I recall the lost tankage in Saturn IVB was somewhere around 2%. (The additional weight is somewhat more bothersome, but adapting from the lightweight ET and/or going up with less than full payload can probably make up for that.)
I think it could be easily doable from a techical standpoint. However, there’s a big question of why you would do such a thing. After all, we’ve spent tens of billions on the ISS, so why would we float a new habitat? What are you going to do with it, and how long do you intend it to be utilized? For short missions, we have the Spacehab module; longer “science” missions go to the ISS.
Skylab was, at least in concept stage, a reaction by NASA not wanting to let the Air Force have all the fun with the Manned Orbiting Laboratory. When the MOL was cancelled (and with it Air Force interest in a manned space transit capability), Skylab became backburnered until the Lunar Program was on the block and NASA needed to find new missions to justify Apollo and Saturn V production. The continued existance and purpose of the STS is mostly predicated on Space Station Alpha/Freedom Station/International Space Station, especially when it became clear it was fiscially nonviable as a reliable commercial-grade heavy lift vehicle. Introducing a new habitat begs the question fo what the ISS (and by extension, the STS) is doing at all.
Not a bad idea for cheap habitat space, and certainly not technically infeasible. It just begs the question that nobody wants to ask in the first place.
Stranger