Tool Time Simple Q: English & Metric Bolts

I need to know what size metric bolt would be the next size up from a 5/16" bolt?

8mm

Reference.

8 mm

Stupid question here: I follow the conversion, but is 8mm a common size for metric bolts?

Yes, very.
I actually bought 2 today, for my Hyundai Santa Fe.

Thanks! I never considered an auto supply store. I was hunting metric bolts at hardware stores (being a hardware project, not an auto repair project) which proved fruitless…hence I was clueless on common metric sizes.

FWIW, Ace (and Tru-value) have a much better faster selection than the “big box” hardware stores. The Ace around the corner has a full selection of English and Metric fasteners, in various strengths and in stainless steel, too.

But your reference says 7.9mm . IANAN (I Am Not A Nut) but would .1mm difference in bolt size matter or is their sufficient clearance?

Well, an 8mm bolt might not fit into a hole designed for a 5/16" one, but the converse will work.
I would never substitute metric for english unless it was a very non-critical application.

Yes it matters.

It would take that .1 mm off the threads grip.
Here’s what happened when they put the ALMOST correct size into an airplanes windshield.

Well anyway the thread pitch may change. If its a different size it may well be a different thread TYPE… This can result in damaged threads.

They might fit in terms of diameter, but the thread pitch of SAE & metric are different enough that you can’t practically substitute them.

That’s the biggest potential issue - the difference in thread properties will cause the thing to bind after one turn and continued attempts to drive it home will strip or shear it.

That’s if it’s a bolt into a threaded hole. If this is just one of those applications where a nut and bolt clamps two flat plates together, then it’s less critical, as long as the nut and bolt match, and as long as they are not way too small for the hole.

To be fair, the OP did ask for the next size up.

What do you mean by next size up?

An 8mm bolt is for all practical purposes the same size as a 5/16" bolt – the difference is 2½ THOUSANDTHS of an inch, which is negligible in virtually any context. While 8mm (.315") is slightly larger than 5/16" (.3125"), it’s not considered the next size up.

In English/American sizes, the next size up from 5/16" is 3/8" (.375"). In metric sizes, the next one up from 8mm is 9mm (.354"), but it’s very rare, used only in a handful of specialty applications (i.e., you almost certainly won’t find it at a hardware store or auto parts store). The common next size up is 10mm (.394"), which is not too far different from 3/8".

If you want to replace a 5/16" nut and bolt with 8mm, 3/8", or 10mm, generally you’ll be fine. The 8mm will fit the hole the 5/16" bolt goes through; to use 3/8" or 10mm the hole may need to be enlarged to accept the larger size.

If you want something to screw into 5/16" female threads, don’t. Forcing an 8mm bolt in will open up a world of trouble due to differences in thread pitch (as would putting a fine thread bolt into a coarse thread hole, and vice versa). The bolt is likely to jam or even break off before it gets all the way in, and if you happened to get it in the threads would be significantly damaged. If you need to go to a larger size (e.g., the threads are stripped), you’ll need to drill and tap the hole for 3/8" or 10mm.

Why “English”? The UK uses the Metric system as standard, as does everywhere on planet Earth except the USA, Burma, and some other third world Hell-hole that escapes me right now.

Around here, the old system is often called “Imperial”, and occasionally called “American”, but calling it “English” is new to me. Why call it “English” when the English don’t use it* but Americans do?

*Yes I know some English people do at times use it and that pints are called pints and so on, I’m talking about standards, not exceptions.

Because the measurements originated in England and have been used there for centuries. England may have officially adopted metric units in the last few decades, but that doesn’t change history and doesn’t change the name of the measurement system.

Except that, in many cases, the units which were used in England for centuries aren’t the ones being referred to. The American system is not the same as the English system. It’s similar, and it shares many of the same names, but if you mean the American system, say American.

Plus we had multiple standards in the uk including different definitions of bolt size. A 5/8 whitworth spanner will not fit a 5/8 AF bolt. We like to confuse our engineers.

I’m not talking about comprehensive measurement systems. I’m talking about the nomenclature for nut/bolt/machine screw diameters and thread pitches. They’re measured with inches, which have been the same for ages. The system can be called English, American, or Unified. It has been called English for long before anyone called it American or Unified, and English is still a proper and correct name for it, as shown here. Calling it English no more means it’s used in England than calling a food French toast means it came from France.