I found this video fascinating. I’m actually as much amazed at the factory as the guitar production. Someone really thought this out. I bet it cost a pretty penny tool up this factory 50 years ago.
There’s a lot of creative solutions along the way.
Am a bit surprised they allowed a camera in their facility, though. A lot of manufacturers forbid photography because they don’t want to give competitors free info.
I’m no expert myself, but a lot of the solutions seemed sort of hand-fashioned or trial and error-ish. Plus, as I mentioned, given the large volume of fairly expensive machinery it seems like quite the investment for entry level guitars.
Is that really “entry level”? That model seems to sell for HKD $12000 = USD $1500. To a non-guitarist that seems a bit high for one’s first guitar.
Outside of the two CNC machines (one to cut the fronts and backs into shape and one to shape the necks) most of the process is a lot of well designed templates, jigs, and clamping systems. Still a lot of hand work in these guitars.
My Crafter acoustic bass is definitely entry level as far as pricing for acoustic bass guitars goes (and was nowhere near 1500 USD a good decade back or so). I have never seen or heard of a high-end Crafter instrument.
That was a fascinating video and makes me appreciate what it takes to make guitars, even entry level. As an aspiring woodworker, I’m still shocked at how well wood glue works on higher stress areas like those scarf joints. They say it is stronger than the wood it is bonding and if you look at the countless pictures of broken Gibson headstocks, it is almost always the wood and not the glued joint that is broken.
Hehehe, watching them make all of those scarf joints was my favorite part of the video. I have several guitars with them, and I see zero actual drawbacks.
Yeah, as an owner of a (as far as I can tell, thanks Gibson serial numbers) '67 SG Junior with a neck repair well below the head stock, it’s almost certainly not gonna break at the glue joint near the neck. Heck, I figure I’m good an inch or so past the glue repair at this point.
Scarf joints!?! As a former Fender employee, I have to giggle - it’s in the NDA
This vid was fascinating, thanks for sharing. The amount of machining/handwork involved in making musical instruments is always amazing. To me, it looks like the Cort factory, does anyone happen to have more info? TIA