First of all, stop here to get your National Engineers Week hug. Then come back and tell everyone what you do as an engineer. I know before I got into this field, I had no idea what engineering was about. Since then, I’ve found most people really haven’t a clue about what we do. So share a tidbit or two in the interest of reducing ignorance.
My degree is in Aero, but I’ve worked as a Mechanical engineer also. I started out doing tooling and equipment design, then designed aircraft modifications. These days, the most I design are one-of-a-kind repairs to an aging fleet of aircraft that needs to be kept flying till the replacement is chosen and built.
From my experience, I see engineering as the science of compromises. 'Tis said that from the list of Fast, Cheap, and Good, you can only pick 2 of the 3. You want it cheap and you want it now? Then don’t count on getting the best possible solution. You need it yesterday and it has to be perfect? It’s gonna cost ya. As a design engineer, you have to juggle the requirements of budget, schedule, and making your design work. It’s like solving a puzzle - it can be a lot of fun, or a lot of aggravation.
It can also be an invisible art, largely unappreciated. I have a personal illustration of that.
Some years back, I was working on a modification to a P-3A aircraft. The custodian of the plane wanted, among other things, 3 bunks in the back, and he wanted them shifted aft to allow for more galley space. And we had to use the usual P-3 bunk, so there would be no redesigning to tuck a custom bunk into the space.
I managed to get the stack oriented so that 3 of the 4 legs could attach at typical floor supports, but the 4th leg sat above an area with no structural support. Directly beneath the floor ran the control cables that went to the elevator and rudder. I needed to come up with a way to anchor the 4th leg without interfering with the cable runs. I spent hours considering this problem, trying to apply tried-and-true solutions to this odd area. It was frustrating.
Then inspiration struck. I figured out that I could take some angles and a “T” extrusion and make it work - it would be strong enough to hold the bunk leg while leaving the control cables free and clear. Even the artisan who installed the pieces commented on the design. But I expect few people would appreciate the elegance of the solution - it was just some aluminum riveted together.
I did that design 12 years ago, and to this day, I still get warm fuzzies thinking about how I found a simple answer to a perplexing problem. I suppose any 5 other engineers could have come up with 5 other equally effective solutions, but maybe not. I think I nailed it! That’s engineering.
Anyone else?