[QUOTE=Sal Ammoniac]
…yes?
You’re right that I’m romanticizing the past somewhat, but only somewhat. These days, for example, it’s not that uncommon to see a porch roof held up by unpainted 4 x 4 pressure-treated lumber, where in the past, even in low-end houses, you’d have seen turned posts, or some other modest attempt at decoration. And back in the day, even factories used to look quite handsome, with decorative brickwork and such. Anybody building handsome factories today? And don’t get me started on all the anonymous cinderblock commercial buildings that exist today. They’re very grim to walk past day by day, let me tell you.
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But this is necessitated by the economics of modern house construction, by the dramatic increase in pay that skilled trades get, and by the myriad housing codes that have popped up that make it very difficult to bring truly modern manufacturing techniques to housing.
I was watching ‘This Old House’ one day, and they were restoring a railing on an old house. It was difficult, because the old railing was hand made, and therefore every piece of it was slightly different. It was all hand-fitted together. The contractor the host was talking with said that if the railing had been made by hand today the way it was then, it would have cost about $18,000 because of the labor involved. This was installed in what would have been a middle class home at the time - maybe upper middle class, but no more. And the railings weren’t that elaborate. The equivalent railing system if purshased at Home Depot from factory-made parts would cost no more than $1,000 or so.
We used to live in a 60 year old home that would have been a ‘starter home’ or at best a middle class family home when it was built. It was about 800 square feet in size. And yet, the original finishing inside was beautiful. It had a coffered ceiling with custom plasterwork troweled on in intricate designs, with wood wainscotting around the walls. The doorways had lovely scrollwork in the wood trim. The construction was full of little touches like that. But imagine how expensive it would be to build a home like that today, when you’re paying the carpenter $35/hr. It’s just not feasible for anyone but the rich or people who do their own work.
Nowadays, a drywall crew comes in, slaps up drywall for a room in a day, spends another day taping, then a paint crew comes in for half a day to paint the room, and finally carpeting and baseboards will take another day or so. If the room is really fancy, some pre-fab trim might be put in and you might spray on a knock-down ceiling finish instead of a popcorn ceiling. That’s about it. There’s just very little room in the process for a lot of personal expression.
But in the 21st century, why are we still making houses like this? We should be buying modular composite wall panels built in a factory and plugging them together. And while there are a few manufacturers of these types of homes, there’s a big reason why we don’t see real advances in housing construction - the myriad of building codes that have been put in place largely to protect the existing construction industry. It’s a perfect example of regulatory capture in action, where the industry being regulated manages, over time, to twist the regulations to their benefit.
I remember reading an article about a university that build a modern home architecture for modular construction. The walls had the plumbing and electrical and insulation molded right inside them, with press-fit plumbing connectors and electrical connectors that basically allowed these walls to snap together in many different combinations to make houses of different sizes and styles. It was super efficient, almost indestructible, and could be mass-produced. But they couldn’t weave through the maze of zoning regulations and building codes through the country. In one area, the press-fit plumbing connectors wouldn’t pass code, because the code required threaded connectors. In another, it would be the elelectrical that was a problem. In yet another, the wall construction. etc. At the time (this was maybe 10 years ago), they said that there was just no good way to build homes using one construction method and have it pass the laws of every state. Sometimes the laws were even contradictory (what was mandated in one region was completely disallowed in another), which essentially forces homes to built from scratch on the spot.
Some things are pre-fabbed now - roof trusses, for example. But we’re still stuck with mid-20th century construction techniques, and that’s so expensive that there’s no room for craftsmen to really be creative.
The same is true for furniture. We all live with assembly line furniture now because the handmade stuff is outrageously expensive. Custom making a high-quality bureau from solid wood might take 100 hours or more. At $30/hr, that’s $3000 just in labor. Add in the wood, the dealer markup, shipping costs, etc., and you’re look at a $6,000 piece of furniture. Only the rich can afford that kind of stuff.
So… If you’re a craftsman and you want to make a good living, it’s hard to find a market. You’re just too expensive.