Both the Air Force Global Strike Command and the Navy Fleet Ballistic Misisle program conduct operational test and evaluation (OT&E) flights several times a year out of the Eastern (Cape Canaveral Air Force Station) and Western (Vandenberg Air Force Base) ranges. These consist of the launch of an operational ICBM or SLBM with the active reentry vehicles replaced by inert mass simulators, additional instrumentation and telemetry systems, and a range destruct system in case the missile goes off track. Here is the latest Minuteman III OT&E flight. The Navy Trident D-5 undergoes a similar launch, albeit typically from a submarine. This provides verification of continued operational status of the delivery system or alerts to potential aging or operational problems.
The services also perform aging and serveillance testing on the solid propellant rocket motors, booster components, and various parts of the nuclear weapons, including ordnance and destructive safety system testing, static firing of motors, igniters, gas generators, and other propulsive components, testing of flight controllers and other avionics, and materials compatibility and dissection to evaluate aging trends. No full up (functional) testing is performed on the physics package itself for obvious reasons (Partial Nuclear Test Ban Treaty, Threshold Test Ban Treaty, and volunary compliance to the Comprehensive Test Ban Treaty despite not being formally ratified); however, both the United States and the Russian Federation (as well as probably other nuclear states such as the UK, France, and India) maintain facilities for evaluating the aging effects on nuclear weapon pits, fusion booster injectant (i.e. tritium), and various materials which contribute to the function or yield of nuclear weapons.
There is also system level testing and training which occurs with other parts of the weapon system such as communications, threat tracking and early warning systems, and personnel training. The operational systems undergo periodic upgrades and rebuilds to the booster systems, avionics, and countermeasures, but much of the support infrastructure, especially with the Minuteman Weapon System, is seriously out of date, as in 1960s and 1970s era computer and communication technology, and physical infrastructure that is leaky, unsafe, or just plain nonfunction in some cases. Infamously, the AFGSC had a scandal last year resulting in the dismissal of a significant number of missileers for cheating on evaluation tests including nine commanders, which is just the latest in a string of scandals involving the security and reliability of nuclear weapon systems. Although we know less about what has happened in the Soviet Union and the successor Russian Federation, there are credible stories about missileers holding weapon launch system keys in ransom for their promised but not delivered salaries, and rumors (none verified) of officers selling nuclear weapon components or plans to various third parties. In general, as with most systems, the human element is the most prone to failure to function, or in the case of safety, to provide assurance, which highlights the need for a robust fail-safe design in these massively destructive weapons.
There are no credible stories of full weapons and activiation sytems having been sold (despite Hollywood movies to the contrary) but a number of instances of weapons in inventory being at least temporarily unaccounted for. Fortunately, weapon activation systems are deliberately designed to age out and be serviced, so the fact that we haven’t had terrorists with Russian ‘suitcase bombs’ sneaking over the Canadian border tends to give us some degree in confidence that these measures to prevent proliferation have had some effect. However, the acknowledgement of Project Sapphire (the removal of over half a ton of very highly enriched uranium intended for use in a Soviet submarine program) should serve as a warning against complacency when it comes to nuclear proliferation. See this article in The Diplomat about the program and the threat that remains today, especially with the lack of consistent international cooperation in nuclear non-proliferation (and other weapon proliferation and counteraggression) efforts.
Stranger